Hillhead is the largest quarrying exhibition in the UK and is held in a limestone quarry. RubbleCrusher will be in attendance showcasing the RC150T Tracked Jaw Crusher and the RCS48T Screen. Live demonstrations of the RC150T will be held throughout the event.
Small jobsite crushers offer a slew of benefits to the operator, including limiting the cost of hauling out construction and demolition debris from jobs and limiting the amount of new aggregate that needs to be brought in. The crushed material can also be sold or used for other landscaping or construction projects.
Jobsite crushers are also simple to operate and are easy to move from site to site, making them an attractive option for those who regularly find themselves paying to remove aggregate debris or to bring in new aggregate for jobs.
If you have a jobsite crusher or are ready to operate a jobsite crusher and want to ensure success, a little prep work goes a long way. Follow these tips for preparing the site, material and crusher for optimum and efficient operation.
Ready the site
The first step for successful crusher operation is to prepare the site for crushing. While compact, mobile crushers are adept at fitting into small areas, such as urban developments, you still want to ensure you have enough room for the feed piles and material stockpiles, as well as for the crusher and material handling equipment to move freely.
Clear the area of any debris, vegetation or obstacles that may interfere with the operation of the crusher. If necessary, level the ground to provide a stable working surface for the crusher.
Pro tip: For most efficient crusher operation, it is best to feed the crusher from a slightly elevated position so that the loader operator can see into the crushing chamber. Consider building a level pad of material near the crusher from which the loader can feed.
Sort and prepare the material
Inspect the material to be crushed before loading it into the crusher. Remove any contaminants or foreign objects, such as rebar or metal, that could damage the crusher or affect the quality of the crushed material. Properly manage and dispose of any waste materials not to be crushed according to local regulations and environmental guidelines.
Sort the feed material by size, type and quality. Depending on the size of the crusher, the material may be too large for the crusher to handle without some prior processing. Each crusher has a top size it can be fed, typically as large as 80% of the jaw opening. For example, the RC150 series jaw crushers, with crushing chambers measuring 26”x14”, can accept a single lump size as large as 21” x 11”; however, for more efficient crushing, the optimum lump size would be roughly the size of a basketball.
If your material is larger than the top size of the crusher allows, you’ll need to break down the material into smaller pieces before crushing to prevent chamber clogs or damage to the crusher, as well as to maximize the crusher’s efficiency. This can be accomplished with a hydraulic breaker or hammer attachment that is mounted to a skid-steer loader or excavator.
Likewise, if you have an excess of soils or fine material in the feed, remove it ahead of crushing for optimum crusher operation and best throughput.
Pro tip: Jobsite crushers can be adjusted to discharge a range of product sizes, so they can act as a primary and secondary crusher in one compact machine. To improve efficiency, consider crushing the material on the largest discharge setting first, and then feeding the crushed material back into the crusher a second time at a smaller setting to achieve a smaller product size.
Crushing considerations
Before crushing, consider how you plan to feed the crusher. Most jobsite crushers can be fed with a mini excavator or skid-steer loader. If you don’t already have one of these in your equipment arsenal, consider renting one locally, looking into leasing opportunities or making the investment to buy one.
Position the crusher in a suitable location near material stockpiles but with enough room for the discharging product pile to form. Ensure the crusher is stable and level before putting material into it. Adjust the crusher settings to achieve the desired product size.
For best results, be sure to follow the manufacturer’s set-up and operation instructions, as well as any recommended guidance on feeding best practices. Regularly monitor the crusher to ensure it is performing as intended, and don’t forget about maintenance. Even if you are only renting the crusher for a few days or weeks, you may need to add grease or fuel daily, or you may need to adjust a misaligned conveyor belt. In all instances, it is best to be familiar with the manufacturer’s recommended maintenance schedule and practices.
Pro tip: Consider adding a jobsite screener to sort the crushed product into final sizes for stockpiling.
Safety first
Ensure all personnel involved in the crushing operation are trained in safe work practices and use appropriate personal protective equipment. Establish clear communication channels and safety procedures to minimize the risk of accidents or injuries. Keep unauthorized personnel away from the crusher during operation. Regularly inspect the area around the crusher for potential hazards and address any concerns promptly.
When operating a jobsite crusher, preparing the site and material ahead of time, as well as following the crusher’s instruction manual and all safety guidelines, will help ensure a smooth, trouble-free, uninterrupted crushing process and have you crushing like a pro in no time!
Hollidaysburg, Pa., Feb.12, 2024 – RubbleCrusher is excited to attend its first ARA show in New Orleans in March. At the show, RubbleCrusher will be displaying its compact, tracked, mobile jaw crushing unit, the RC150T, and will be showcasing its newly launched RSC48T Screen to the rental market at booth 2375.
The RSC48T enables the screening of material right on site, allowing for the production of three different material sizes on one mobile machine. The RSC48T weighs just under 8,000lbs and has a large 4’ x 8’ top deck and a 4’ x 6’ bottom deck. The screen can be fed directly with an excavator or skid steer. This mobile screen is perfect for those hard-to-access areas because of its compact size.
RubbleCrusher will also be showcasing its track-mounted jaw crusher at booth 2375 during the show. This crusher is fast to deploy on job sites and will save operators money by eliminating hauling costs to and from the job site. The RC150T unit weighs just under 8,000lbs and enables the operator to recycle C&D waste materials for use on site, without having to pay to remove materials or bring in new aggregate for jobs. The RC150T is mounted on tracks, making mobility on site possible by remote control.
Based in Leicestershire, U.K., RubbleCrusher offers robust crushing and screening equipment across various industries to allow for on-site recycling of C&D waste materials. RubbleCrusher is looking to partner with rental houses to expand its global distribution network. Stop by Booth 2375 to learn how a RubbleCrusher Jaw Crusher or Screen can benefit your application, visit rubblecrusher.com or contact info@rubblecrusher.co.uk.
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Construction and demolition (C&D) waste recycling has gained significant importance in recent years. C&D recycling not only contributes to environmental sustainability, but it also presents a potential avenue for cost savings and increased revenue. This guide aims to provide essential insights for newcomers in the field, outlining key aspects of C&D recycling and offering practical tips to navigate the process effectively.
Understanding C&D Waste
Construction and demolition waste encompasses a wide range of materials, including concrete, wood, metals, asphalt, bricks and more. Instead of being sent to landfills, recycling these materials can be used to create valuable resources for use in future construction projects.
For example, concrete from the demolition of a building can be crushed down into a smaller size and used as fill or drainage material.
There are several reasons why this may specifically be of interest to builders, landscapers and contractors.
- First, transforming the waste material into a new product can reduce the cost of new materials needed for jobs.
- Second, recycling material can reduce haulage costs and tipping fees.
- Finally, it helps to support a “zero waste”, circular economy, one in which materials are recycled and reused to limit the strain on natural resources.
Equipment and Crushing Techniques
Investing in the right equipment is crucial for efficient C&D recycling. Small-scale crushing businesses can consider mobile crushers and screeners to handle C&D materials. Likewise, builders, landscapers and contractors should consider these machines for on-site crushing of C&D waste materials to reduce hauling costs as well as the cost of buying in new material for jobs.
Small-scale crushing businesses may also want to consider a skid-steer or mini-excavator to feed the crushing and/or screening equipment, as well as a breaker for fracturing large, oversize debris ahead of crushing and screening.
Site Preparation and Material Sorting
Before starting to recycle C&D materials, ensure the site is properly prepared. Clear the area of any unnecessary debris, and establish designated zones for different materials. For example, designate separate areas for the raw C&D waste and for stockpiling the metal, wood, and aggregate material. If planning to crush material into different product sizes, ensure separate stockpile areas for each product size. Efficient sorting is a critical step in maximizing recycling outcomes.
Legal and Regulatory Compliance
Compliance with local regulations and environmental standards is paramount in the C&D recycling industry. Familiarize yourself with applicable permits, waste management regulations and recycling requirements in your region. Adhering to these guidelines not only ensures legal compliance but also establishes your business as a responsible and environmentally conscious operation.
Partnerships and Material Markets
A main advantage of C&D recycling for builders, landscapers and contractors is the potential for on-site recycling and reuse. For example, a contractor who is demolishing a building may benefit from recycling the aggregate, such as concrete and brick, for backfill and site reclamation.
Recycling C&D waste can also open new revenue opportunities. Forge partnerships with local recycling facilities and material buyers to create a reliable network for your recycled materials. Establishing these connections can lead to potential revenue streams and sustainable business growth. Moreover, understanding market demand for specific recycled materials can help tailor your recycling efforts to meet industry needs.
Educating Clients and Stakeholders
As a builder, contractor or landscaper venturing into C&D recycling, educate your clients and stakeholders about the benefits of recycling practices. Highlighting the environmental advantages and potential cost savings can garner support for sustainable construction methods and position your business as a responsible industry player.
Embracing C&D recycling offers a host of benefits for small-scale crushing businesses, landscapers, builders and contractors. By investing in the right equipment, adhering to regulatory requirements and forging strategic partnerships, businesses can not only contribute to environmental conservation but also tap into potential revenue streams. As the construction industry increasingly prioritizes sustainability, integrating C&D recycling practices can be a game-changer for both the environment and the bottom line.
Hollidaysburg, Pa., Jan. 16, 2024 – RubbleCrusher is excited to attend its first World of Concrete show in Las Vegas in January. At the show, RubbleCrusher will be displaying its compact, tracked, mobile jaw crushing unit, the RC150T, and will be debuting the RubbleCrusher RC-S48 Screen to the concrete market at booth C6851.
The RC-S48 enables the screening of material right on site, allowing for the production of three different material sizes on one mobile machine. The RC-S48 weighs just under 8,000lbs and has a large 4’ x 8’ top deck and a 4’ x 6’ bottom deck. The screen can be fed directly with an excavator or skid steer. This mobile screen is perfect for those hard-to-access areas because of its compact size.
RubbleCrusher will also be showcasing its track-mounted jaw crusher at booth C6851 during the show. This crusher is fast to deploy on job sites and will save operators money by eliminating hauling costs to and from the job site. The RC150T unit weighs just under 8,000lbs and enables the operator to recycle C&D waste materials for use on site, without having to pay to remove materials or bring in new aggregate for jobs. The RC150T is mounted on tracks, making mobility on site possible by remote control.
Based in Leicestershire, U.K., RubbleCrusher offers robust crushing and screening equipment across various industries to allow for on-site recycling of C&D waste materials. The RC150T and RC-S48 are the perfect solution to leftover concrete needs. Stop by booth C6851 to learn how a RubbleCrusher Jaw Crusher or Screen can benefit your application, visit rubblecrusher.com or contact info@rubblecrusher.co.uk.
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Hollidaysburg, Pa., Jan. 2, 2024 – RubbleCrusher is excited to attend its first AED Summit in Las Vegas in January. At the show, RubbleCrusher will be displaying its compact, tracked, mobile jaw crushing unit, the RC150T, and will be on hand at booth 113 to answer any questions.
RubbleCrusher will be showcasing its track-mounted jaw crusher during the Summit. This crusher is fast to deploy on job sites and will save operators money by eliminating hauling costs to and from the job site. The RC150T unit weighs just under 8,000lbs and enables the operator to recycle C&D waste materials for use on site, without having to pay to remove materials or bring in new aggregate for jobs. The RC150T is mounted on tracks, making mobility on site possible by remote control.
The RubbleCrusher RC150T features a hydraulically driven jaw with a crusher reversing function that allows for the clearing of any blockages. It also features a 10.5-gallon fuel tank that allows for a minimum of eight hours crushing time and can process up to 300 tons per day, depending on feed material and output setting.
Based in Leicestershire, U.K., RubbleCrusher offers robust crushing and screening equipment across various industries to allow for on-site recycling of C&D waste materials. Stop by booth 113 to learn how a RubbleCrusher RC150T can benefit your application, visit rubblecrusher.com or contact info@rubblecrusher.co.uk.
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Hollidaysburg, Pa., Sep. 21, 2023 – RubbleCrusher, one of the McLanahan Family of Companies brands, hosted an open house this past weekend at a local landscaper to showcase its RC150 Tracked Jaw Crusher.
RubbleCrusher was started in the United Kingdom in 1996 to provide a “zero-waste” solution that contributes to a circular economy for small to medium construction and recycling projects. RubbleCrusher designs, manufactures and sells smaller crushers that are mounted on trailers, skids or tracks and can be transported with a truck for ease of mobility from site to site.
Ideal for the construction, demolition and landscaping industries, the RC150T weighs around 8,000 pounds and enables the operator to recycle C&D waste materials for use on site, without having to pay to remove materials or bring in new aggregate for jobs. This crushing unit is track mounted, making mobility on site possible by remote control. The RC150T can be loaded by excavator or skid steer, both of which were on display courtesy of McCoy’s Lawn and Garden in Roaring Spring and used to feed the crusher during a live demonstration.
This demo open house was specifically for those who think RubbleCrusher could be a good addition to their earth-moving equipment. In addition to seeing the equipment in operation, the RubbleCrusher team was on hand to talk about how RubbleCrusher can save you time and money.
Contractors, landscapers and equipment rental houses from all over the area were in attendance to see live demos of the RC150T Tracked Jaw Crusher. The compact jobsite crusher was fed a variety of different materials to showcase its crushing versatility in a wide range of applications. The ease of product size adjustment was also featured, with the RC150T making product as large as 4” and as low as 5/8”, showcasing the RC150T’s ability to produce a range of aggregate sizes typical for landscape and construction projects.”
If you weren’t able to join us for our open house but still wanted to experience the benefits of the RC150T firsthand on your jobsite, contact us about how to schedule a free demo at your site.
Based in Leicestershire, U.K., RubbleCrusher offers robust crushing and screening equipment across various industries to allow for on-site recycling of C&D waste materials. Stop by the event to learn how a RubbleCrusher can benefit your application, visit rubblecrusher.com or contact info@rubblecrusher.co.uk.
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Hollidaysburg, Pa., Sep. 7, 2023 – RubbleCrusher is hosting an open house to showcase its RC150T Tracked Jaw Crusher for prospective dealers on Sept. 14 and for builders, landscapers and contractors on Sept. 15 and 16 at Beck’s Maintenance in Duncansville, Pa.
Ideal for the construction, demolition and landscaping industries, the RC150T weighs around 8,000 pounds and enables the operator to recycle C&D waste materials for use on site, without having to pay to remove materials or bring in new aggregate for jobs. This compact crushing unit is track mounted, making mobility on site possible by remote control. The RC150T can be loaded by excavator or skid steer, both of which will be used to feed the crusher during live demonstrations at the event courtesy of McCoy’s Lawn and Garden in Roaring Spring, Pa.
This demo open house is specifically for dealers that are interested in adding RubbleCrusher to their product portfolio and for builders, landscapers and contractors who are interested in recycling aggregate waste on site to reduce hauling and material costs. In addition to seeing the RC150T in operation, the RubbleCrusher team will be on hand to talk more about how its line of compact crushing and screening equipment can save you time and money. The open house for dealers will take place on Thursday, Sept. 14, from 8 a.m. to noon and 1-5 p.m. The open house for builders, contractors and landscapers will be held Friday, Sept. 15, from 1-5 p.m. and Saturday, Sept. 16, from 8 a.m. to noon at Beck’s Maintenance, 539 Municipal Drive Duncansville, PA 16635.
Based in Leicestershire, U.K., RubbleCrusher offers robust crushing and screening equipment across various industries to allow for on-site recycling of C&D waste materials. Part of the McLanahan Family of Companies, RubbleCrusher is looking to expand its dealer network throughout the United States. To register for the dealer open house, visit https://info.rubblecrusher.com/rubblecrusher-dealer-demo-open-house. To sign up for the open house for builders, landscapers and contractors, visit https://info.rubblecrusher.com/rubblecrusher-demo-open-house. To learn more about RubbleCrusher or how to become a RubbleCrusher dealer, visit rubblecrusher.com or contact info@rubblecrusher.co.uk.
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